Industrial Technology

Plastic Thermoforming

From polymer in sheet to the precision technical part. We manufacture industrial components, packaging and trays using high-efficiency thermoforming technology.

0.5mm

MINIMUM TOLERANCE

∞

MOLD GEOMETRY

-40-120°C

SERVICE TEMPERATURE

Plastic Thermoforming
How does it work?
The Process

How does it work?

01

Sheet heating

The thermoplastic sheet is heated uniformly until it reaches its softening temperature. We control temperature, time and heat distribution with ±2°C precision.

02

Forming over the mold

The hot sheet conforms to the mold by vacuum, positive pressure or a combination of both. In seconds it replicates every detail of the geometry.

03

Cooling and demolding

Cooling circuits integrated in the mold cool the part until it rigidifies. Automated demolding guarantees dimensional integrity and the production cycle.

04

Trimming and finishing

Parts ready for direct use or integration into the customer’s production line by CNC machining.

Applications

Product families

Technical Parts 01

Technical Parts

High-precision dimensional functional components for industrial machinery, medical equipment, automotive and electronics. We replicate complex geometries with tight tolerances.

ABS PC PEEK ±0.2mm Low MOQ
Industrial Components 02

Industrial Components

Housings, covers, panels and structures for industrial and laboratory equipment. We combine form and function with high-quality surface finishes.

PETG HIPS PP SHORT RUNS RAPID PROTOTYPE
Packaging Trays 03

Packaging Trays

Primary and secondary packaging, and presentation trays, blisters and protective containers. We optimize the geometry to reduce material and ensure product integrity.

PET PVC RPET FOOD CIRCULAR
Defense 04

Defense

Trays, transport and hermetic boxes, separators...

Materials

Polymers

We work with the full range of technical and engineering thermoplastics, selecting the optimal material for each application according to its mechanical, thermal and regulatory requirements.

ABS / ABS+PC / PS
General technical use
PEG / PET / PS
Packaging & hygiene
PP / HDPE
Chemical & food
PEEK / PEI
High temperature
RPET / Bio
Circular economy
PMMA / PS
Optical transparency
Materials

Capabilities

01

Custom molds

Aluminum and epoxy resin. From prototype to series of 500,000 units per year. Lead time from 2 weeks.

02

Sheet thickness

From 0.5 mm to 12 mm. Parts from microcomponents to large-format structures (2,400 x 1,200 mm).

03

Mixed forming

Vacuum, positive pressure, plug-assisted thermoforming or combinations. twin-sheet for closed geometries.

04

Quality control

Batch traceability, 3D CMM measurement, mechanical testing and ISO 9001, IFS and BRC certifications available

Advantages

Why Thermoforming

Low tooling cost

Low tooling cost

Molds 5-20 x more economical than injection molding. Ideal for short runs, prototypes and medium productions.

Rapid scalability

Rapid scalability

From prototype to production in weeks. Volume adaptation without additional tooling investment.

Large formats

Large formats

Manufacture of large-surface parts impossible in injection molding. Panels and housings of up to 2.4 m without join lines.

Short cycles

Short cycles

Production of seconds per part in high-cadence thermoforming. Energy efficiency superior to alternative processes.

Sustainability

Sustainability

Offcuts and scrap 100% recycled in process. Compatible with rPET and biopolymers. Lower CO2 footprint than other processes.

Multi-cavity

Multi-cavity

Simultaneous production of multiple parts in a single cycle. Cost optimization per part in repetitive series.

Sectors

Industries we serve

Medical & Diagnostics

Medical & Diagnostics

Laboratory material, multiwell trays, cuvettes and scientific equipment accessories.

Automotive

Automotive

Interior panels, trunk covers, component holders and cabin parts.

Food

Food

Containers, MAP trays, blisters and containers certified for food contact.

Electronics

Electronics

ESD housings, component transport trays and antistatic protections.

Laboratory

Laboratory

Laboratory material, multiwell trays, cuvettes and scientific equipment accessories.

Defense

Defense

Trays, transport and hermetic boxes, separators…

Do you have a project?

Let's talk about your part

Tell us the dimensions, material, volume and application. Within 48 hours we give you technical guidance and a no-obligation quote.

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